Triangle Geometry & Tensioning

The Versa wire system features an innovative triangular geometry that minimizes circuit bends, reduces vibrations, and increases the durability of diamond wires. This design results in high-quality cuts and extends the equipment's lifespan. The same focus on durability is applied to its tension structure. To ensure each wire operates at the ideal tension and to prevent breakages, the Versa wire is equipped with an individual tensioning system featuring shielded bearing wheels and sensitive hydraulic cylinders, ensuring cutting stability.

UP & DOWN Motion

The two columns are made of steel sheets on a box-shaped welded frame. The slide guides are coated with special, interchangeable steel surfaces on which the sliders move. The movement is achieved through a trapezoidal nut-spindle and spindle-nut mechanism. In machines with more than 44 wires, the upward and downward loads are assisted by two hydraulic cylinders. The entire guide system, including the nut-thread and trapezoidal thread spindle, is lubricated using a grease system and protected from environmental contamination by bellows. For machine models with more than 44 wires, we developed a fast lifting system equipped with a special servomotor, enabling the machine structure to be lifted in under or up to 5 minutes.

Drive Unit, Driven Unit, Axles & Rubber Interchangeability

Versa Wire incorporates several technical advancements to ensure high quality. Its drive unit features a 1,260 mm diameter drum made of carbon steel, driven by a motor that initiates the translation movement of the diamond wires. The unit is equipped with individual wheels, also 1,260 mm in diameter, made of machined and individually balanced aluminum alloys. This design compensates for cable length differences, reduces wear on polyurethane liners, and enhances equipment durability.